From the perspective of our Founder & Product Developer, Dustin Bowers, swipe to see how PLAEX came to be.
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The inspiration began with seeing the waste crisis firsthand in the construction industry, along with the lack of skilled labourers'.
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How can we solve both problems? Inter-locking eco-bricks!
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Planning the shredder axel
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Playing with the blade orientation and making the first big mistake
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Had to make some modifications. PLASMA CUTTERS ARE AWESOME! Got a sunburn from it 😎
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Stacking the shredder blades, should have gone with this in the first place.
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Testing the fit of the shredder parts
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Working on the post layouts to mount the bearings, this was a little tricky
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Clamps to the rescue! Finally getting the axle bearing lined up
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Bearing posts welded into position
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Shredder finally assembled, it took a couple months. Now to power it!
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Heat couplings arrived from somewhere in the world
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Finally got the custom ends from the Machinist 🥳
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Mapping the extruder hopper
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Hopper slot cut, some tough steel
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Trying my hand at welding, was a little messy but its solid. Gotta keep learning new skills!
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Preparing the old feed auger for the new extruder
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Preparing the shredder hopper from an old farm feed hopper
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Catch basket for the shredder and cabinet out of the rest of the feed hopper
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Finally starting to look like something
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Another late night
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Finally shredding our first plastic
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DON'T DROP THE CAMERA!
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Beautiful shredded "garbage"
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WVO (Waste Vegetable Oil), My fuel of choice for the past 9 years. Its what ol'Rudolf Diesel invented them for
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Finally got a small investment, upgraded from a canopy tent to a shipping container! 🥳 Also love the name on it, seems perfect for a recycling workshop
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Finally operational and set up in our shipping container shop
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IT'S WORKING! Oh, it broke again. Plastic is tough stuff, upgrading parts again, but the shredder works awesome!
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I am now an amateur mechanical electrical engineer 👨🎓 The extruder works like a charm!
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The FIRST brick!
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It's not petty, but it's tough!
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Experimenting with red
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Fast forward many months of hard work with a local fabrication shop (ARCD) We now have upgraded equipment and a brick mould!
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It worked!
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More hard work and upgrades, we now have beautiful connecting bricks!
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The team has grown and we are now moving into our pilot facility! Stay tuned!
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The First Build! A well cover using our PLAEX™️ Bricks.
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Scaling up
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Launching more products